LED PCB Solutions We Provide
FR-4 LED PCB
Standard FR-4 PCB (Cost-Effective Solution)
The most versatile choice for general lighting applications where ultra-high heat dissipation is not critical. FR-4 offers excellent electrical insulation and mechanical strength at a competitive price point.
• Best For: LED Displays, Traffic Lights, Controllers, and Decorative Light Strips. • Key Advantage: Mature technology with lower cost and multilayer capabilities (up to 20+ layers).
Technical Specifications:
Material: Glass-reinforced epoxy laminate (FR-4)
Thermal Conductivity: 0.3 W/m·K (Standard)
Tg Value: TG130 / TG150 / TG170 (High TG available)
Layer Count: 1 – 4 Layers (Common for LED), up to 20 Layers
Copper Thickness: 0.5oz – 3oz
Application Scenarios
Electronic Toys
Decorative & Accent Lighting
Backlight Modules
ALUMINUM LED PCB
Aluminum MCPCB (High Thermal Performance)
XLY’s Flagship Product. Designed specifically for high-power LEDs requiring efficient heat dissipation. The aluminum metal core transfers heat 5-10 times faster than FR-4, preventing overheating and significantly extending the lifespan of your LED chips.
• Best For: Street Lights, Downlights, Spotlights, Grow Lights, and Industrial High-Bay. • Key Advantage: Superior thermal management to ensure stable LED performance.
Technical Specifications:
Thermal Conductivity: 1.0 W/m·K / 2.0 W/m·K / 3.0 W/m·K
Metal Base: Aluminum Alloy (5052 / 6061)
Breakdown Voltage: 3000V – 6000V (Hi-Pot Test Passed)
Board Thickness: 0.6mm – 3.0mm (Standard: 1.6mm)
Surface Finish: HASL / OSP / ENIG / Immersion Silver
Application Scenarios
LED Street Lights
Industrial High Bay Lights
Floodlights / Spotlights
COPPER LED PCB
Copper Core PCB (Premium Thermal Solution)
The ultimate solution for extreme thermal management. When aluminum isn’t enough, Copper Core PCBs offer the highest thermal conductivity in the market. Ideal for applications with extremely high power density.
• Best For: Automotive Headlights (EV), Military Lighting, UV curing, and Ultra-High Power Projectors. • Key Advantage: Direct heat path with Thermo-electric Separation technology.
Technical Specifications:
Thermal Conductivity: ~390 W/m·K (Copper Base Material)
Technology: Thermo-electric Separation (SinkPAD) available
Copper Thickness: Heavy Copper options (up to 12oz)
Structure: Circuit Layer + Dielectric Layer + Copper Core
Durability: Exceptional mechanical durability and heat resistance
Application Scenarios
Car Headlights & Fog Lamps
Medical Equipment
Stage Lighting Systems
Our Advantage – Full PCB Manufacturing Capability
⚡ Fast Production, Guaranteed Quality
72-Hour Prototyping
Get your PCB samples ready in just 72 hours, allowing you to test and validate your designs faster.7–10 Days Mass Production
Once your prototype is approved, we can move into full-scale production within 7–10 days, ensuring speed without compromising quality.
✅ Shorter lead times mean faster time-to-market.
✅ In-house production ensures stable quality and cost control.
✅ Perfect solution for urgent projects and bulk orders.
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24/7 One-on-One Service ✅
Production Process
At XLY-LED PCB, we control the entire PCB manufacturing process in-house. From raw copper-clad laminate pressing, cutting, circuit imaging, ink printing, etching, and solder mask to silkscreen printing, profiling, and final inspection — every step is managed under strict quality control.
By mastering the full production chain, we ensure:
Stable Quality – Consistent standards from raw materials to finished boards.
Cost Efficiency – Reduced outsourcing costs, saving 20–30% for our clients.
Fast Lead Time – In-house production shortens delivery cycles significantly.
Reliable Supply – Comprehensive control guarantees on-time delivery for every order.
This end-to-end capability makes us not only a PCB supplier but also a trusted manufacturing partner who delivers value, reliability, and efficiency to your business.
Full-Process Manufacturing
1. Raw Material Preparation (CCL)
2. Raw Material Cutting
3. Drilling
4. Circuit Imaging
5. Circuit Etching
6. Solder Mask Application
7. Silkscreen Printing
8. Surface Finishing
9. Profiling / CNC Routing
10. Electrical Testing
11. Final Inspection & QA
12. Packaging & Shipping
Our Recognitions
Our certified quality and compliance ensure reliable PCB solutions worldwide
How to Collaborate | Our PCB Process
Cooperation Process
1️⃣ Select Product
Customer Action: Browse our PCB catalog or contact us for professional advice.
We Provide:
Product specifications (size, layers, materials)
Recommendations for the PCB type that suits customer needs (high-frequency, aluminum, multi-layer, etc.)
Customer Value: Quickly find the most suitable product, reduce selection errors.
2️⃣ Provide Requirements
Customer Action: Submit PCB design parameters or fill in the requirement form.
We Provide:
Requirement form template (dimensions, layers, hole size, electrical specs)
Option to upload schematics, Gerber files, or reference drawings
Gerber file design service upon request
Customer Value: Accurate communication, avoid design errors.
3️⃣ Sample Confirmation
Customer Action: Receive samples, confirm appearance, dimensions, and functionality.
We Provide:
Sample production and fast delivery
Technical guidance for understanding sample parameters or functions
Sample testing instructions (electrical test, solderability check)
Customer Value: Confirm before mass production, minimize risk.
4️⃣ Mass Production
Customer Action: Confirm sample and place bulk order.
We Provide:
Production schedule and progress tracking
Strict quality inspection (AOI, flying probe testing, etc.)
Photos or videos of production progress for customer review
Customer Value: Full transparency, peace of mind.
5️⃣ Delivery
Customer Action: Confirm shipping information.
We Provide:
Secure packaging and fast shipping
Tracking number and estimated delivery time
Delivery documents (packing list, quality inspection report)
Customer Value: Timely receipt, guaranteed quality.
6️⃣ After-Sales Support
Customer Action: Contact us if issues or questions arise after receiving the PCBs.
We Provide:
Technical support for troubleshooting or application guidance
Warranty and replacement service for quality issues
Regular follow-ups for long-term cooperation and product improvement
Customer Value: Peace of mind, reliable support throughout product lifecycle
Trusted by Global LED Manufacturers
Industry Coverage
What We Bring to Your Business
“Trusted by LED Manufacturers, SMT Factories, and Global Distributors.”
LED Manufacturers
- Reliable PCB solutions
- Fast prototyping and mass production
- Efficient thermal management
- Comprehensive one-stop service
- 100% test before shipping
SMT Assembly Factories
- Consistent PCB quality
- Short lead times to keep your production
- Flexible customization
- Reduce rework and improve yield rates
- Worry-Free After-Sales Service
PCB Distributors
- Competitive pricing
- Stable supply to meet your order
- Technical support
- Flexible order quantities
- Hassle-Free After-Sales Support
What Our Clients Say
“XLY-LED PCB delivered prototypes in just 72 hours and helped us launch our new product on time. Their speed is unmatched.”
Procurement Manager
European LED Manufacturer
“The PCB quality is consistent and reliable, which keeps our SMT assembly lines running smoothly without delays.”
Production Supervisor
Middle East SMT Factory
“By working with XLY, we reduced material and labor costs by nearly 25%, while still ensuring high quality for our customers.”
CEO
U.S. PCB Trading Company
“Their engineering support and customization service saved us weeks of development time. The team truly understands our needs.”
R&D Engineer
Asian LED Lighting Brand
“Stable delivery and excellent after-sales service make XLY one of our most trusted partners in the supply chain.”
Supply Chain Manager
German Industrial Lighting Company
“For our high-power LED applications, XLY’s copper-based PCBs provided outstanding thermal management and reliability.”
Technical Director
North American Medical Device Company
Frequently Asked Questions
Service FAQs
We can provide prototype samples within 72 hours, and mass production takes 7–10 days depending on order quantity and complexity.
Yes, we offer 24/7 one-on-one support. Our sales and engineers will follow your project from design to delivery.
We have flexible MOQs. For prototypes and small batches, we can start with a low quantity to support your testing needs.
Yes, we offer global delivery via DHL, FedEx, UPS, and sea freight. You can choose the most suitable logistics method.
We usually accept T/T, PayPal, and L/C for larger orders. Flexible payment methods are available depending on your order.
Product FAQs
We offer FR-4, Aluminum, Copper, Double-Sided, and FPC LED PCBs, covering both cost-effective and high-power applications.
Yes, we support OEM & ODM services. You can send us Gerber files, schematics, or design requirements, and our engineers will assist you.
We offer HASL, ENIG, OSP, Immersion Silver, and Gold Plating, depending on your project needs.
All PCBs go through 100% electrical testing, AOI, and final inspection before shipment. We are certified with ISO, UL, and RoHS.
Yes, we offer free samples for evaluation (you only cover the shipping cost).
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