BOM & File Review
Assembly files, BOM and production requirements reviewed before sourcing.
PCB SMT ASSEMBLY
LED PCB Assembly & SMT Services
From BOM review and component sourcing to SMT assembly, testing and delivery support.
PCBA SERVICE SCOPE
Complete PCBA Services
Coordinated support from assembly file review to tested and packaged PCBAs.
Component Sourcing
Component sourcing and substitution control according to the approved BOM.
SMT & DIP Assembly
Component placement, reflow soldering and through-hole assembly support.
Testing & Packaging
Inspection, functional testing and packaging based on project requirements.
PRODUCTION RESOURCES
Production Resources
Assembly equipment and inspection resources for coordinated PCBA production.
SMT Placement Equipment
Automated equipment for coordinated component placement.
Reflow & Soldering
Controlled soldering processes selected according to assembly requirements.
X-ray Inspection
Inspection equipment for hidden assembly connections.
AUTOMATED SMT PRODUCTION
Automatic SMT Placement
Automated component placement for consistent and coordinated PCBA production.
MANUFACTURING CONTROL
SMT Assembly & Quality Control
Controls applied across placement, soldering and inspection throughout PCBA production.
- Placement ControlComponent placement checked against approved assembly files.
- Soldering ControlSolder paste and reflow processes managed according to assembly requirements.
- Process InspectionAOI, X-ray and other inspection methods selected as required.
- Production TraceabilityAssembly materials and production records managed throughout the process.
ASSEMBLY WORKFLOW
PCBA Assembly Process
A coordinated assembly process from incoming components to final inspection.
-
Incoming Material Inspection
Components and incoming materials are checked before line release.
-
Solder Paste Printing
Solder paste is applied and checked before component placement.
-
SMT Placement
Components are placed using the approved pick-and-place program.
-
Reflow Soldering
Assemblies pass through a controlled reflow soldering process.
-
AOI Inspection
Post-reflow inspection checks component placement and visible soldering conditions.
-
DIP Assembly & Soldering
Through-hole components are inserted and soldered when required.
-
Electrical & Functional Testing
Agreed electrical and functional checks are completed as required.
-
Final Inspection
Final workmanship and assembly status are reviewed before release.
QUALITY & TESTING
PCBA Testing & Inspection
Inspection and testing methods selected according to assembly and project requirements.
SPI & AOI
Inspection of solder paste, component placement and visible assembly conditions.
X-ray Inspection
Inspection of hidden solder connections when required.
Electrical Testing
Electrical checks performed according to the approved test requirements.
Functional & Aging Tests
Functional or aging tests arranged when required by the project.
APPLICATION AREAS
PCBA Applications
Assembly support for LED lighting, control and custom electronic products.
LED Lighting PCBA
Assembled boards for LED lighting products and modules.
LED Driver PCBA
Assembly support for LED driver and control boards.
Power Supply PCBA
PCBA production for power conversion and distribution boards.
Industrial Control PCBA
Assembled control boards for industrial electronic equipment.
Smart Lighting Controllers
Control assemblies for connected lighting systems.
Display Control PCBA
Assembled control boards for displays and signage.
Electronic Control Modules
Custom control and interface assemblies for electronic products.
Custom PCBA Projects
Project-based support from assembly files to finished PCBAs.
COOPERATION PROCESS
From Files to Delivery
A coordinated PCBA workflow from assembly files to production and delivery.
- 01
Send Assembly Files
Gerber, BOM, pick-and-place files, assembly drawings and test requirements.
- 02
BOM & DFM Review
Component availability, footprints, placement and assembly requirements reviewed.
- 03
Sourcing & Quotation
Components and production scope confirmed before quotation.
- 04
Prototype Assembly
Sample builds prepared for assembly and test verification.
- 05
Production & Testing
Approved production completed with the required inspection and testing.
- 06
Packaging & Delivery
Final packaging and delivery arrangements confirmed.
PROJECT SUPPORT
What You Can Expect
Clear communication and practical support throughout your PCBA project.
Clear Coordination
One point of contact from project review through production and delivery.
Practical Engineering Support
Assembly files and production requirements are reviewed before production release.
Project-Based Quality Control
Inspection and testing requirements are arranged according to your PCBA project.
PCBA SUPPORT
PCBA FAQs
Common questions about files, sourcing, testing and production.
What files are required for a PCBA quotation?
Please provide Gerber files, BOM, pick-and-place data, assembly drawings and test requirements when available.
Can XLY source components?
Yes. BOM review and component sourcing can be included, with open questions confirmed before purchasing.
How are component substitutions handled?
Any proposed substitute is documented and submitted for customer approval before use.
Do you support prototype and volume assembly?
Prototype and volume-assembly requirements can be reviewed according to the supplied files, materials and quantity.
Can you assemble SMT and DIP components?
Surface-mount and through-hole assembly can be coordinated within the agreed process route.
Which inspection methods are available?
Available options include SPI, AOI, X-ray, electrical, functional and aging tests, selected according to the assembly and project requirements.
Can functional and aging testing be arranged?
Yes. Provide the test method, fixture information and acceptance criteria for engineering review.
How should design changes be confirmed?
Revised files and change details should be confirmed in writing before production release.
ENGINEERING SUPPORT
Start Your PCBA Project
Send your Gerber files, BOM and assembly requirements for review.