FR-4 LED PCB
For controlled thermal requirements, multi-layer circuits and integrated electronics.
- Single or multi-layer options
- Flexible circuit design
- Suitable for integrated electronics
LED PCB MANUFACTURING
Custom LED PCB Manufacturing
FR-4, aluminum and copper-base LED PCBs supported by engineering review, controlled manufacturing and project-based inspection.
PRODUCT RANGE
LED PCB Materials
Choose the PCB structure according to thermal requirements, electrical design and target cost.
Aluminum LED PCB
A practical solution for heat dissipation in mainstream LED lighting products.
- Efficient heat transfer
- Stable mechanical structure
- Widely used in LED lighting
Copper-Base LED PCB
Designed for demanding thermal performance and high-power LED applications.
- Higher thermal performance
- Suitable for concentrated heat sources
- Support for demanding LED designs
CUSTOM LED PCB CAPABILITIES
LED PCB Capabilities
Material, structure and production options selected according to project requirements.
Custom Shapes & Sizes
Round, linear, curved and application-specific PCB formats.
Multiple Base Materials
FR-4, aluminum and copper-base structures.
Layer & Structure Options
Board structures selected according to circuit, thermal and assembly requirements.
Copper Thickness Options
Copper weight selected according to current and thermal design.
Surface Finish Options
HASL, OSP and ENIG according to assembly requirements.
Prototype & Volume Production
Support from engineering samples to planned production.
TECHNICAL COMPARISON
Material Comparison
A practical comparison to support early material selection.
| Selection Point | FR-4 | Aluminum | Copper |
|---|---|---|---|
| Base Material | Glass-reinforced epoxy laminate | Aluminum metal base | Copper metal base |
| Thermal Performance | Suitable for low to moderate thermal loads | Efficient heat transfer | Excellent heat spreading for high thermal loads |
| Typical Layer Count | Single or multilayer | Typically single-layer; project dependent | Typically single-layer; project dependent |
| Board Thickness | Selected according to stack-up and mechanical requirements | ||
| Copper Thickness | Selected according to electrical and thermal requirements | ||
| Surface Finish | HASL, OSP or ENIG according to assembly requirements | ||
| Typical Applications | Controls and integrated electronics | Lighting boards and modules | High-power LED and high-heat applications |
| Relative Cost | Lower | Moderate | Higher |
APPLICATION AREAS
LED PCB Applications
Common PCB options across lighting applications. Final material selection depends on thermal, electrical and mechanical requirements.
Architectural Lighting
Street & Tunnel Lighting
Commercial Lighting
Automotive Lighting
Grow Lighting
Display & Signage
Industrial Lighting
Smart Lighting
PCB MANUFACTURING PROCESS
How LED PCBs Are Made
From material preparation to final inspection and packaging.
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01
Material Preparation
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02
Panel Cutting
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03
Drilling
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04
Imaging
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05
Etching
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06
Solder Mask
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07
Surface Finish
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08
Profiling & V-Cut
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09
Inspection & Electrical Test
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10
Packaging
PROCESS VIDEO
PCB Manufacturing in Motion
A closer look at the PCB production workflow from material preparation through inspection and packaging.
CUSTOM LED PCB GALLERY
LED PCB Gallery
Examples of LED PCB formats supported for different lighting structures and installation requirements.
INSPECTION & QUALITY CONTROL
LED PCB Quality Control
Inspection methods are selected according to board structure, electrical requirements and project needs.
AOI Inspection
Automated optical inspection for circuit patterns and visible defects.
Electrical Testing
Continuity and isolation checks based on the board design.
Hi-Pot Testing
Additional verification when insulation and voltage requirements demand it.
Solderability Check
Solderability verification when required before assembly or delivery.
Dimensional Inspection
Board dimensions, hole positions and profiles checked against production data.
Final Visual Inspection
Final appearance and workmanship review before packing.
ISO 9001·UL·RoHS
View Quality & Certifications Need Help Choosing?
Send your Gerber files or application requirements for an engineering review.
LED PCB FAQ
LED PCB FAQs
Final specifications and timing are confirmed after the project files and requirements are reviewed.
What files are required for an LED PCB quotation?
Gerber and drill files are ideal. Include drawings, target quantity and any special inspection or application requirements.
How do I choose between FR-4, aluminum and copper-base PCB?
The choice depends on thermal load, circuit design, mechanical requirements and target cost. XLY can review the project requirements before recommending a direction.
What thermal conductivity options are available?
Available options depend on the selected material system and board construction and are confirmed according to project requirements.
Can you manufacture custom shapes and sizes?
Yes. Share the Gerber files and mechanical drawings so the outline, panel format and manufacturing route can be reviewed.
What board thickness and copper thickness options are available?
Board and copper thickness are selected according to project requirements, current load, thermal design and the approved stack-up.
What surface finishes do you support?
HASL, OSP and ENIG can be reviewed according to assembly, storage and application requirements.
Do you support prototypes and small batches?
Prototype and small-batch requirements can be reviewed before a planned production route is confirmed.
What testing is performed before shipment?
Inspection can include AOI, electrical, dimensional, solderability and final visual checks according to project requirements.
Can you provide SMT assembly and complete PCBA?
Yes. PCB fabrication can be coordinated with component sourcing, SMT placement, inspection and complete PCBA support.
What is the typical production lead time?
Lead time is confirmed after the files, material, quantity, process and inspection requirements have been reviewed.
ENGINEERING SUPPORT
Start Your LED PCB Project
Send your PCB files and project requirements for review.